Seven yards is a lot of fabric, y’all. I had to set up chairs into the other room in an attempt to keep it off the floor while I pinned and cut the pieces for the red layers.

Anyway, I got the fabric all washed and folded lengthwise and I pinned the selvedges together in an attempt to keep everything from wandering. I measured 63″ from the end of the fabric, and that’s were I lined up the fold line on the pattern. That lengthened the robe quite a bit, but that wasn’t the only thing I altered. From the waist, I took a straightedge and tailor’s chalk, and marked a line to the edge of the fabric, adding several inches of width to the bottom of the robe as well. Tim’s robes are very full, by using two layers, and adding that width to the base of the robe, I think I can get the same effect.

After I got all four pieces cut out, I called my model in to pin fit the pieces to him. The first thing I realized was that the neck hole was far too small. Unsurprising, since I was using two back pieces, with no hole to speak of at all. I marked where it looked like it would be most comfortable with white pencil and took the pins out so he could get out without stabbing himself. Using my markings, I sketched a curve (real pattern designers have tools for that) and then used my ruler to measure 5/8″ from that and marked a cutting line. After I trimmed the pieces, I did another pin fit just to be certain. Then I started sewing.

All four layers were sewn together at the shoulder, and I stitched down the neck. I did a seam 1/4″ in from the edge to hold the two layers together in the armscye and down to the waist of the front and back, then I stitched the waist, reinforcing the top and bottom with several backstitches. Once I had everything sewn up, I had my husband try it on again to check for fit and comfort, made him walk around so I could see it move, and I think I’m going to need to add… something… between the layers of broadcloth. The fabric is clinging together too much. I may sew something to the inner layer at the waist, to try and mitigate that. Don’t know what yet. At that point I was falling-down tired and went to bed.

When the alarm went off at quarter after 5, I was already thinking about how to attack the black layer. The way it’s shaped is really nothing like the way the red layers are shaped, but I still need the sleeves to fit properly. The way I cut out the back on the fold should still work fine, I just have to adjust the curve of where it meets the shortened front. I didn’t want to use the two back pieces again, though. One, because of the neck issue, and two, because I wanted to make sure the sleeve fit properly.

To figure out how long to make the front and where to join them at the sides, I used one of my screenshots and math. I know John Cleese is 77 inches tall, and in this photo he’s 5 inches tall, which is an aspect ratio of 1:15.4. So by measuring from the bottom of the black layer to his shoulder — 3.5 inches — and multiplying by 14.5, I get 53.9, which I will round up to 54 inches. Where the pieces join at the sides are 2 inches from the ground in the photo, times 15.4, for 30.8 inches (rounded to 31). BUT! The estimable Mr. Cleese is 4 inches taller than my husband, so to get the right ratio and length, I need to subtract 3 (allowing for the shoulder seam) inches from those numbers, getting 51 and 28, respectively. Yes, I should only be subtracting 5/8″ for the seam allowance, but that would mean measuring 50 3/8″ for that front piece and I prefer whole numbers. (The only Fraction I like is Matt — ba-dum-tsch! Little comic book humor, sorry.)

The black layer back piece was basically the same as the red, so I cut it out I did the other, with one change: instead of widening it from the waist, I marked it at 28″ (where the front and back side seams meet and part away to form an inverted V at the side) and marked from there. As my scissors sliced into the fabric I had misgivings about that, and I’m still not sure I’m happy with the cut. I guess I’ll find out when I sew it all together.

I laid out the front piece on the fold at an angle and off-grain. This cut off a few inches from the chest, which may bite me later — if I have to, I have small pieces I can splice in under the neck to widen that area. (It will be hidden by all of Tim’s accessories, but I really don’t want to have to do that.) I wanted the front to be all once piece and have some width across the bottom, but I was a little stymied how to do the neck. In the end, I just cut straight across from the shoulder, deciding I could cut fabric off a lot easier than I could put it back. I’ll alter the neck after I pin fit it; that worked well before.

Once I got that cut out, I discovered one of the pitfalls of altering a pattern without a clear idea of how much fabric you were going to need: not having enough; I ran out of fabric for the sleeves. After my husband had suggested that I get more (just in case) when we bought it. So another trip to the fabric store was in order, but I had a 50% off coupon and went ahead and bought what I needed for the cloak at the same time. So now the fabric is washed, sleeves cut out, and I’m bloody tired. The dining room table is a terrible height for a cutting surface. I wanted to get the black layer finished today, but I can barely move as it is. Next time I’ll have more to show you!